Fiber-continuous panel–pillar structure in insect cuticle and biomimetic research

Scanning electron microscope (SEM) observation shows that the cuticle of Dorcus titanus is a kind of natural sandwich structure consisting of upper and lower panels and middle pillars. The observation also shows that the material of the sandwich structure is a biocomposite consisting of chitin-fiber layers and sclerous-protein matrix. More careful observation shows that the fiber layers in the sandwich structure continuously join the panels and the pillars to form a fiber-continuous panel–pillar sandwich structure. The strength of the fiber-continuous panel–pillar structure is investigated and compared with that of the non-fiber-continuous panel–pillar structure based on their representative models. It is shown that the fiber-continuous panel–pillar structure has higher ultimate strength compared to that of the non-fiber-continuous panel–pillar structure. Based on the observations and analyses, the fiber-continuous panel–pillar structure is biomimetically fabricated with a special mould and process. The ultimate strength of the structure is tested and compared with that of the non-fiber-continuous panel–pillar structure. It is indicated that the ultimate strength of the fiber-continuous panel–pillar structure is distinctly larger than that of the non-fiber-continuous panel–pillar structure.     

Effect of aging time on discontinuous precipitates,continuous precipitates and mechanical properties of AZ80A magnesium alloy

The evolution of precipitates and mechanical properties of AZ80A magnesium alloy with aging time was studied by in situ observation with SEM, TEM and tensile testing. The results show that the continuous precipitation (CP) phases near the reaction front (RF) are replaced by the discontinuous precipitation (DP) phases at the early aging stage. In DP regions, the elliptical phases coarsen obviously with the increase of aging time, which results in a slightly slow reduction of the intracrystalline hardness of DP regions. In CP regions, some small plate phases reprecipitate simultaneously with the growth of the initial precipitates, which contributes to a slight increase in the intracrystalline hardness in CP regions at the later aging stage. The aging hardening of DP regions is faster and stronger than that of CP regions. However, the age strengthening of CP regions not only compensates for the overaging softening of DP regions but also improves the strength of the alloy.     

平板冲击加载下对双相钢动态损伤演变的研究

利用一级轻汽炮以一击二的方式对2种不同热处理状态的双相钢进行加载,采用多普勒测速系统对加载过程中样品的自由面粒子速度进行测量,通过金相显微分析、纳米压痕分析对样品进行表征,探讨了双相钢的层裂损伤演变。结果表明:孔洞并没有像准静态损伤理论一样在相界面处优先形核长大,而是在马氏体内部形核,然后长大贯通形成微裂纹贯穿整个马氏体,形成穿晶断裂; 由于相界面对冲击波具有反射与透射作用,冲击波从高阻抗的相传入低阻抗的相内时会在高阻抗相内形成拉伸脉冲,从而引起层裂损伤; 相界面越多,在高阻抗相内产生拉应力并形成孔洞的几率越大,样品层裂强度也越低。     

Effect of α phase morphology on fatigue crack growth behavior of Ti−5Al−5Mo−5V−1Cr−1Fe alloy

Taking a Ti−5Al−5Mo−5V−1Cr−1Fe alloy as exemplary case, the fatigue crack growth sensitivity and fracture features with various tailored α phase morphologies were thoroughly investigated using fatigue crack growth rate (FCGR) test, optical microscopy (OM) and scanning electron microscopy (SEM). The tailored microstructures by heat treatments include the fine and coarse secondary α phase, as well as the widmanstatten and basket weave features. The sample with coarse secondary α phase exhibits better comprehensive properties of good crack propagation resistance (with long Paris regime ranging from 15 to 60 MPa·m^1/2), high yield strength (1113 MPa) and ultimate strength (1150 MPa), and good elongation (11.6%). The good crack propagation resistance can be attributed to crack deflection, long secondary crack, and tortuous crack path induced by coarse secondary α phase.     

Ultra-high temperature oxidation resistance of a novel (Mo,Hf, W,Ti)Si2 ceramic coating with Nb interlayer on Ta substrate

In order to solve the challenge of recyclability of tantalum substrates in high temperature oxidation environments, a novel MoSi₂-WSi₂-HfSi₂-TiSi₂ composite ceramic coating containing an Nb interlayer was prepared on the surface of tantalum substrate by a three-step method. The mix ceramic silicide coating exhibited superior performance and effective protection for 10.2 h at 1800 °C, possibly due to the formation of an outer SiO₂-HfO₂-HfSiO₄ composite oxide film with low oxygen permeability, moderate viscosity and thermal expansion coefficient, as well as good self-healing ability. Furthermore, the coating successfully passed 537 thermal cycles from room temperature to 1800 °C. The presence of Nb interlayer significantly mitigated the thermal mismatch between the ceramic coating and the tantalum substrate, and the bidirectional diffusion of Nb element during the high temperature oxidation and thermal shock process further reduced the tendency of the coating to crack.     

A novel ultra-high-temperature oxidation protective MoSi2-TaSi2 ceramic coating for tantalum substrate

To protect refractory metal against oxidation at ultra-high temperatures, a MoSi₂-TaSi₂ ceramic coating was prepared on a pure tantalum (Ta) substrate using a novel three-step process, which included dip-coating with a molybdenum slurry, vacuum sintering, and halide-activated pack cementation (HAPC). The original coating had a MoSi₂-TaSi₂ double-layer structure from the surface to the substrate. After oxidation at 1700°C for 8 h in air, the coating exhibited a complex multi-layer structure composed of SiO₂-Mo₅Si₃-MoSi₂-(Mo,Ta)₅Si₃-TaSi₂-Ta₅Si₃ from the outer layer to the inner layer, due to the high-temperature phase transition and diffusion of Si and O. The coating effectively protected the Ta substrate at 1700°C for 12 h without failure, thereby demonstrating great improvement to its service life in an ultra-high-temperature aerobic environment. The protective effect was attributed to the integrity of the ceramic coating and the formation of a dense, uniform SiO₂ film that effectively lowered the inward oxygen diffusion rate.     

Sintering behavior of W–30Cu composite powder prepared by electroless plating

Powder metallurgy technique was employed to prepare W–30 wt.% Cu composite through a chemical procedure. This includes powder pre-treatment followed by deposition of electroless Cu plating on the surface of the pre-treated W powder. The composite powder and W–30Cu composite were characterized by X-ray diffraction (XRD) and field emission scanning electron microscopy (FE-SEM). Cold compaction was carried out under pressures ranging from 200 MPa to 600 MPa while sintering at 850 °C, 1000 °C and 1200 °C. The relative density, hardness, compressive strength, and electrical conductivity of the sintered samples were investigated. The results show that the relative sintered density of the titled composites increased with the sintering temperature. However, in solid sintering, the relative density increased with pressure. At 1200 °C and 400 MPa, the liquid-sintered specimen exhibited optimum performance, with the relative density reaching as high as 95.04% and superior electrical conductivity of IACS 53.24%, which doubles the national average of 26.77%. The FE-SEM microstructure evaluation of the sintered compacts showed homogenous dispersion of Cu and W and a Cu network all over the structure.     

Ab initio study of AlCu2M (M = Sc,Ti and Cr) ternary compounds under pressures

The structural, electronic and elastic properties of the AlCu₂M (M = Sc, Ti and Cr) compounds in the pressure range of 0–100 GPa was investigated based on density functional theory. The calculated lattice parameters of the AlCu₂M compounds at zero pressure and zero temperature are in very good agreement with the existing experimental data. The bulk modulus, shear modulus and Young’s modulus increases with the increase of pressure, which indicates that higher materials hardness may be obtained when increasing pressures. The bulk modulus and Young’s modulus of AlCu₂Cr is the greatest under pressure. The shear modulus of AlCu₂Ti is the highest above 30 GPa, while that of the AlCu₂Sc is the strongest below 30 GPa. The calculated B/G values at zero and higher pressure indicated that they are ductile materials. The electronic densities of states and bonding charge densities have been discussed in details, revealing these compounds exhibit half-metallic behavior. In addition, the pressure dependences of Debye temperatures of AlCu₂M compounds have also been calculated. The results indicate that Debye temperatures increase with increasing pressure.     

FE modeling of the compressive behavior of porous copper-matrix nanocomposites

Compressive mechanical test and numerical simulation via finite element modeling have been employed on closed-cell copper-matrix nanocomposite foams reinforced by alumina particles. The FE analysis' purpose was to model the foam deformation behavior under compressive loading and to investigate the correlation between material characteristics and the compressive mechanical behavior. Exploring this, several foam samples with different conditions were manufactured and compression test was carried out on the samples. Scanning electron microscopy and image analysis have been performed on the foam samples to obtain the required data for the numerical simulation. The stress–strain curves exhibited plateau stress between 18 and 112.5 MPa and energy absorption in the range of 20.03–51.20 MJ/m³ for the foams with different relative densities. The foams exhibited enhanced mechanical properties to an optimum value, as a consequence of increasing the reinforcing nanoparticles, through both experimental tests and numerical simulation data. Also, the validated model of copper-matrix nanocomposite foams has been used to probe stress distribution in the foams. In addition, the results obtained by numerical simulation via ABAQUS CAE finite element modeling provided support for experimental test results. This confirmed that FEM is a favorable technique for predicting mechanical properties of nanocomposite copper foams.     

Reactivity between carbon cathode materials and electrolyte based on industrial and laboratory data

Interaction between electrolyte and carbon cathodes during the electrolytic production of aluminium decreases cell life. This paper describes the interaction between carbon cathode materials and electrolyte, based on industrial and laboratory data. It also reports on the degree of expansion of semi-graphitic and graphitised materials when exposed to a sodium rich environment. Phase relations in the slow cooled bath electrolyte, spent industrial cathodes and laboratory scale cathode samples were similar: all contained Na₃AlF₆, NaF, CaF₂ and NaAl₁₁O₁₇. Al₄C₃, AlN and NaCN were only detected in the spent industrial cathodes. The inability to locate Al₄C₃ in the laboratory scale samples could be due to very low concentrations of Al₄C₃ which could not be detected by XRD, or to the limited direct contact between the produced aluminium and carbon material. X-ray diffraction analysis confirmed that sodium intercalation into graphite did not take place. Wear of the examined carbon cathodes proceeded due to penetration of electrolyte and sodium into the cathode, followed by reactions with carbon and N₂ whereby AlN and NaCN formed. Once electrolysis started the carbon cathodes expanded rapidly, but slowed down after approximately an hour. Sodium expansion decreased with degree of graphitisation of the carbon cathode material.